Industrial epoxy flooring is a
durable, chemical-resistant, and high-performance flooring solution designed for warehouses, manufacturing plants, commercial kitchens, and other heavy-duty environments. The installation process involves multiple steps to ensure a
long-lasting, seamless, and high-strength surface.
Step 1: Surface Preparation (1-2 Days) Depending on size and complexity
Proper surface prep is the most critical step for epoxy adhesion.
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Concrete Inspection – Check for cracks, moisture issues, and surface conditions.
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Grinding or Cleaning – Mechanically profile the concrete using diamond grinding to ensure proper adhesion.
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Crack & Joint Repair – Fill cracks, divots, and expansion joints with an epoxy-based patching compound.
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Deep Cleaning & Vacuuming – Remove dust, debris, and contaminants for a clean surface.
Timeframe: 1-2 days depending on square footage and repairs needed.
Step 2: Epoxy Primer Application (1 Day)
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Apply Epoxy Primer – A penetrating epoxy primer enhances adhesion and prevents air bubbles.
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Roll or Squeegee Application – Ensures an even and uniform coating.
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Cure Time – Allow
6-12 hours for proper curing before the next step.
Timeframe: 1 day, including drying time.
Step 3: Base Coat Application (1-2 Days)
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Mix & Apply Base Coat – A 100% solids epoxy base coat is spread evenly across the surface.
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Optional Broadcast Layer – Quartz or aggregate can be broadcast into the base coat for extra traction and durability.
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Cure Time – Allow
12-24 hours before proceeding.
Timeframe: 1-2 days, depending on the number of coats applied.
Step 4: Second Epoxy Coat or Decorative Additions (1 Day)
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Additional Epoxy Layer (if needed) – For added thickness and longevity.
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Metallic, Flake, or Quartz Additions (Optional) – Decorative or high-grip surfaces can be integrated into the system.
Timeframe: 1 day, plus additional curing time.
Step 5: Protective Topcoat Application (1 Day)
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Apply Urethane or Polyaspartic Topcoat – Provides UV protection, scratch resistance, and chemical protection.
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Final Curing – The floor must cure before use.
Timeframe: 1 day, with final curing taking 24-72 hours.
Total Estimated Timeframe
Small Areas (Under 5,000 sq. ft.) – 3-5 Days
Medium Areas (5,000-20,000 sq. ft.) – 5-7 Days
Large Industrial Areas (20,000+ sq. ft.) – 7-10 Days
Final Cure & Return to Service
• Light foot traffic: 24 hours after topcoat application.
• Heavy equipment & forklifts: 5-7 days for full chemical cure.
• Full industrial use: 7+ days for optimal hardness and durability.
Why Choose Industrial Epoxy Flooring?
✔ Chemical & Stain Resistance – Withstands oils, acids, and harsh chemicals.
✔ Heavy-Duty Performance – Handles forklifts, machinery, and heavy foot traffic.
✔ Seamless & Easy to Clean – Non-porous, hygienic, and resistant to bacteria.
✔ Customizable – Available in various colors, textures, and anti-slip finishes.
At Texas Concrete Solutions, we provide expert industrial epoxy installations with precision, efficiency, and durability. Contact us today for a custom quote and consultation! 806-717-7694
